Vacuum Processing Units UNIMIX
Vacuum Processing Units UNIMIX
Product Details
With the UNIMIX product line, EKATO SYSTEMS offers state-of-the-art laboratory mixers, pilot plant mixers and production units. The scope of delivery can range from a single unit to a complete process unit including all auxiliary equipment.
The following components are typically included in the UNIMIX system:
- Patented EKATO PARAVISC impeller (Mixing and stirring)
- EKATO S-JET homogenizer (Homogenization)
- Automation
- ASME, PED or SELO vacuum and pressure tank
- Heating and cooling function
- Cleaning in place (CIP) cleaning system
The combination of agitator and homogenizer is crucial for the mixing process. All units of this series guarantee a fast, safe and economical production of various products with different viscosities (e.g., lotions, creams, gels, toothpastes and mascaras).
The Main UNIMIX Components at a Glance
EKATO PARAVISC impeller
The EKATO PARAVISC impeller is characterized by excellent axial mixing and is very versatile in the mixing process.
- Short mixing times and efficient heat transfer in the entire viscosity range
- Open design allows the use of a central baffle
- Use of wall scrapers to remove wall residues and optimize heat transfer
EKATO S-JET homogenizer
The EKATO S-JET is not only designed for general homogenization tasks but also fulfills the highest requirements in solids dispersion.
- Designed for internal homogenization within the vessel as well as for external homogenization via the recirculation line
- Switch from 100% internal to 100% external homogenization via magnetic ring
- Suction of large amounts of powder directly into the homogenizer allows for shortest process times with maximum product quality
- Automated product feed for reproducible product quality
- Produces high pressure for the circulation and discharge of highly viscous products
- No additional pump necessary; the EKATO S-JET is used for the discharge of the product and also as a CIP pump
Additional EKATO S-JET design features
- The internal homogenization mode allows for very low filling levels
- Direct suction of liquids and/or solids into the high-shear-zone for immediate wetting and dispersion
- Double-acting mechanical seal system for easy installation/removal
- No dead zones on the shaft because the slip rings are directly connected to the rotor
- Integration of the intake rate into the automation allows full process control
- Automated seal liquid system with pressure and level control
- cGMP-compliant design
- Ideal interaction with the agitator (EKATO PARAVISC) for efficient product circulation in the vessel
- S-JET/V: Especially for toothpaste and other products with high throughput
The UNIMIX vacuum processing units are used worldwide and have an excellent reputation in the production of ointments, gels, creams, suspensions, toothpaste, skin care products and cosmetics as well as many products from the food and chemical industry.
Features
- Ideal vertical and radial mixing by the EKATO PARAVISC agitator
- Immediate dispersion of raw materials when added via the UNIMIX S-JET homogenizer
- Short-circuit-free internal/external product recirculation
- Variable shear energy input
- Optimal heating and cooling times
- Cleaning in place (CIP)
