Berkshire Sterile Manufacturing

480 Pleasant Street, Lee MA 01238

Syringe Filling

Syringe Filling

BSM has proven success in filling challenging products such as viscous materials and suspensions. We utilize state-of-the-art isolator technology to ensure the greatest sterility assurance. Small scale fills, less than 1000 units, can easily be accomplished in our manual isolator. BSM can also split lots to enable a portion be placed in one container type and the remainder in another to allow collection of information on stability of each container.

Syringe Filling Detail:

Syringe Sizes: 0.5 mL, 1 mL long, 1 mL – 10 mL standard, glass or polymer
Capacity: up to 60,000 (upper limit dependent upon syringe size)
Components: Nest configuration – standard and custom
Vacuum Assisted Filling and Stoppering
Peristaltic or Rotary Piston pumps available
Fully isolated filling environments
Inert head-space if required

Filling Line	Scale	Vial Size
Manual Line	Clinical up to 5,000	1 mL to 10mL
Semi-Automated Line	Clinical or Commercial up to 30,000	0.5 mL to 10 mL
Automated Line	Clinical or Commercial up to 60,000	0.5 mL to 10 mL