Marchesini Group S.p.A

Extrafill 10

Liquid filling machines for injectable drugs

Extrafill 10

The EXTRAFILL 10 is an Automatic High-speed Filling Machine for nested syringes, capable of processing Ready To Use (RTU) Vials supplied into Nest/Tub or Nested-Trays, and RTU cartridges supplied into Tub/Nest.

Main characteristics:

• Conceived to fulfill the highest quality requirements of the pharmaceutical industry;
• Perfect Air Flow Laminarity over the Containers thanks to the Balcony Style feature;
• Possible Wall Installation arrangement with regular maintenance execution through the backside with no contamination of the filling room;
• Machine movements with brushless motors;
• Innovative stopper sorting system to make format change simpler and avoid stopper jamming;
• Equipped with 10 filling heads;
• The machine can be set to cover a wide range of formats (Syringe, RTU vials, RTU cartridges) and types of product (liquid up to very viscous gel).

Standard model:

• High Speed Robotized Denesting\Detraying unit for Syringe and RTU Vials;
• Dosing system with individual adjustment of each single pump;
• Easy Switch from Rotary Piston Pumps to Peristaltic Pumps by using the same motorizations;
• 0 ÷ 100% Adjustable Weight In Process Control (IPC);
• Single Container Rejection
• Sticky Stoppers (twin stoppers) rejection and recovery to avoid jamming on the feeding system;
• Dedicated unload lane for Sampling filled and stoppered containers;
• No Glass-To-Glass connection to any downstream machine (visual inspection machine or syringe re-nesting unit);
• Integrated diverting system to feed vials to an alu-capping machine;
• Possibility to install the machine under LAF, open RABS, closed RABS or Isolator.

TECHNICAL DATA