Containment ≤OEB4 – iCaps capsule polisher with metal check
The “C” Containment ≤OEB4 model guarantees excellent polishing due to a patented system and it is used for toxic products, avoiding operator and production room contamination. Containment systems are modularly upgradable to “HC” High Containment ≤OEB5 and washable.
Key benefits
When manufacturing or planning to manufacture potent drugs, a containment unit is needed to protect the operator and his environment. Our iCaps “C” machines ensure an ≤OEB4 containment level. A unique antistatic patented metal check connectivity allows the machine to have easy tightness. A new metal detector sliding chute discharges potential static electricity from the capsules and guarantees a total emptying of the machine to the drum. An advanced system enables the introduction of test samples inside the metal check head without any contact between the product and the operator. Continuous pressure monitoring verifies that the equipment remains under negative pressure all the time, preventing dust particles from escaping into the production environment. If a problem is detected, the system automatically changes the valve status to create a safe environment for the operator. The double barrier solution, using our patented Flex Connect pipe in conjunction with a double LDPE barrier and Clip & Cut, permits simple and contained disconnection of peripheral process equipment. The peripheral process equipment can be cleaned in a separate washroom, in order to have clean corridors. Containment systems are modularly upgradable to “HC” High Containment washable solutions.
Technical Data
Products to process
Capsules
Polishing technology
Patented helicoidal brush system with side vacuuming
Polishing effect
High performance level
Vacuum
On each elevation tube section
Total emptying
Yes, all formats and weight
Conveyor material
FDA Hi-tec polymer
Capacity/Speed
Small capsules Size 4-5
Up to 750.000 caps/h
Medium capsules Size 1-2-3
Up to 400.000 caps/h
Large capsules Size 0-00
Up to 250.000 caps/h
Interfacing/Connectivity
HMI with OPC UA capability
Inlet Height
558 mm (center of inlet tube DN50)
Available elevation heights
1000/1400/1800/2200 mm
Accessories
Pressure monitoring
Standard
Pressure decade
Metal check
CEIA/PH21N - Head aperture Ø 70 mm
Intrinsic sensitivity
SS 316L 0,40 mm
Ferro: 0,25 mm
Non ferro: 0,30 mm
Lock Insight - Head aperture Ø 70 mm
SS 316L 0,50 mm
Ferro: 0,30 mm
Non ferro: 0,35 mm
Autocheck for metal detector
Empty Capsule Eliminator
N/A
Diverter
Optional 2 ways, 4 ways, Euro Pallet
Tester
Optional 2 parameters "C" Weight & Lenght
Regulations
Occupational Exposure Band
"C" Containment ≤OEB4
Noise level
<72 dB(A)
GMP compliance
Yes
CE compliance
Material certificate
Available
IQ-OQ protocol
Cleaning and Dismantling
Manual cleaning
Easy access for cleaning/No tools required
Automatic cleaning
Floor dimension
711 mm x 460 mm
Frame parts
Stainless steel 304 - brushed
Frame mounted on wheels
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Client Success Team (CRM),
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