High Containment ≤OEB5 – iCaps capsule polisher with metal check
“HC” Containment ≤OEB5 washable model guarantees excellent polishing due to a patented system and it is used for highly toxic drugs, avoiding operator and production room contamination.
Key benefits
When manufacturing or planning to manufacture high potency drugs, a High Containment unit is required to protect the operator and his environment. We offer a complete end-of-the-line concept with all required High Containment connectivity. Our iCaps “HC” washable units ensure an OEB5 High Containment level. This solution permits to wash the equipment at the end of the production batch. During the flooding of the polisher, brush rotation is used to remove sticking powder from the surfaces. This guarantees that all volatile dust is removed before dismantling the equipment. A pressure decay system permits to verify tightness of the unit before starting the manufacturing process. This self-test system vacuums the unit and verifies that there is no leakage in the whole system. Continuous pressure monitoring verifies that the equipment is always under negative pressure, preventing dust particles from escaping into the production environment. If a problem is detected, the system automatically changes the valve status to create a safe environment for the operator. There are two versions of Washable systems: the “HC” WIP version (Washing In Place, also called Washing in Line), the polisher is washed in the production room and can be linked to the capsule filling machine. The system remains connected and closed between production and washing process. In the “HC” WOL version (Washing Off Line), instead, the polisher should be disconnected from the production machine in a High Containment fashion, and washed in a separate washing room. In this case, since the WOL trolley remains in the washing room, it can handle several machines, resulting in a cost-efficient solution. A unique patented concept, called Autocheck, enables regular testing on the metal detector.
Technical Data
Products to process
Capsules
Polishing technology
Patented helicoidal brush system with side vacuuming
Polishing effect
High performance level
Vacuum
On each elevation tube section
Total emptying
Yes, all formats and weight
Conveyor material
FDA Hi-tec polymer
Capacity/Speed
Small capsules Size 4-5
Up to 750.000 caps/h
Medium capsules Size 1-2-3
Up to 400.000 caps/h
Large capsules Size 0-00
Up to 250.000 caps/h
Interfacing/Connectivity
HMI with OPC UA capability
Inlet Height
558 mm (center of inlet tube DN50)
Available elevation heights
1000/1400/1800/2200 mm
Accessories
Pressure monitoring
Standard
Pressure decade
N/A
Metal check
CEIA/PH21N - Head aperture Ø 70 mm
Intrinsic sensitivity
SS 316L 0,40 mm
Ferro: 0,25 mm
Non ferro: 0,30 mm
Lock Insight - Head aperture Ø 70 mm
SS 316L 0,50 mm
Ferro: 0,30 mm
Non ferro: 0,35 mm
Autocheck for metal detector
Optional
Empty Capsule Eliminator
Diverter
Optional - 2 ways/ 4 ways / Euro Pallet
Regulations
Occupational Exposure Band
"HC" High Containment ≤OEB5
Noise level
<72 dB(A)
GMP compliance
Yes
CE compliance
Material certificate
Available
IQ-OQ protocole
Cleaning and Dismantling
Manual cleaning
Easy access for cleaning/No tools required
Automatic cleaning
Washing in place - Washing off line
Floor dimension
711 mm x 460 mm
Frame mounted on wheels
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Client Success Team (CRM),
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