Pharma Technology

Pharma Technology

Rue Graham Bell 8, B-1402 Thines (Nivelles)

Dust Tight – iCaps capsule polisher with metal check

Dust Tight – iCaps capsule polisher with metal check

Dust Tight – iCaps capsule polisher with metal check

The DT” Dust Tight model guarantees excellent polishing due to a patented system, and reduces operator exposure and dust contamination in the production room. Dust Tight systems are modularly upgradable to C” Containment and HC” High Containment washable solutions.

Key benefits

  • Patented DT” Dust Tight polishing and metal check process - ATEX certified
  • Total emptying with all capsules type
  • 4 elevation heights from 1000 mm to 2200 mm
  • FDA-approved light components to handle and wash
  • Ergonomic, Efficient, Robust, Reliable
  • No risk of cross contamination
  • Central HMI with OPC UA, CFR 21 Part 11 compliant

The iCaps range is based on a new generation of modular segments of 400mm. Each section includes a patented rotating brush, specifically designed for capsule elevation, dedusting and polishing of any size and shape, from 00 to 5. The modular design allows height gain. Four different conveying heights are available from 1000 mm to 2200 mm. A patented homogeneous vacuum flow channel combined with product flow deflection ensures very high dedusting and polishing performances. This new generation of unit ensures complete emptying of the unit in a few seconds with all types of capsules and weights. Utmost care has been taken to simplify the design to reduce the amount of parts to assemble and disassemble and to avoid the use of tools. The iCaps can be combined with Ceia and Lock metal detectors. The iCaps generation includes Dust Tight cover features to reduce operator exposure to product and dust contamination in the production room. Dust Tight systems are modularly upgradable to C” Containment and HC ” High Containment washable solutions.

  • Sampling door
  • Capsules diverter
  • Metal check test sample inserters
  • Autocheck for metal checker
  • IPC tester (weight and length)
  • High containment
  • Washing In Place/Washing Off Line

Technical Data

Products to process

Capsules

Polishing technology

Patented helicoidal brush system with side vacuuming

Polishing effect

High performance level

Vacuum

On each elevation tube section

Total emptying

Yes, all formats and weight

Conveyor material

FDA Hi-tec polymer

Capacity/Speed

 

Small capsules Size 4-5

Up to 750.000 caps/h

Medium capsules Size 1-2-3

Up to 400.000 caps/h

Large capsules Size 0-00

Up to 250.000 caps/h

Interfacing/Connectivity

HMI with OPC UA capability

Inlet Height

558 mm (center of inlet tube DN50)

Available elevation heights

1000/1400/1800/2200 mm

Accessories

 

Pressure monitoring

N/A

Pressure decade

N/A

Metal check

CEIA/PH21N - Head aperture Ø 70 mm

Intrinsic sensitivity

SS 316L 0,40 mm

 

Ferro: 0,25 mm

 

Non ferro: 0,30 mm

Metal check

Lock Insight - Head aperture Ø 70 mm

Intrinsic sensitivity

SS 316L 0,50 mm

 

Ferro: 0,30 mm

 

Non ferro: 0,35 mm

Autocheck for metal detector

Optional

Empty Capsule Eliminator

Optional ECE

Diverter

Optional 2 ways/4ways/Euro Pallet

Tester

Optional 2 parameters "DT" Dust Tight weight and lenght

Regulations

 

Occupational Exposure Band

"DT" Dust Tight

Noise level

<72 dB(A)

GMP compliance

Yes

CE compliance

Yes

Material certificate

Available

IQ-OQ protocol

Available

Cleaning and Dismantling

 

Manual cleaning

Easy access for cleaning/No tools required

Automatic cleaning

N/A

Floor dimension

711 mm x 460 mm

Frame parts

Stainless steel 304 - brushed

Frame mounted on wheels

Yes

Product Enquiry

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