Dust Tight – iCaps capsule polisher with metal check
The “DT” Dust Tight model guarantees excellent polishing due to a patented system, and reduces operator exposure and dust contamination in the production room. Dust Tight systems are modularly upgradable to “C” Containment and “HC” High Containment washable solutions.
Key benefits
The iCaps range is based on a new generation of modular segments of 400mm. Each section includes a patented rotating brush, specifically designed for capsule elevation, dedusting and polishing of any size and shape, from 00 to 5. The modular design allows height gain. Four different conveying heights are available from 1000 mm to 2200 mm. A patented homogeneous vacuum flow channel combined with product flow deflection ensures very high dedusting and polishing performances. This new generation of unit ensures complete emptying of the unit in a few seconds with all types of capsules and weights. Utmost care has been taken to simplify the design to reduce the amount of parts to assemble and disassemble and to avoid the use of tools. The iCaps can be combined with Ceia and Lock metal detectors. The iCaps generation includes Dust Tight cover features to reduce operator exposure to product and dust contamination in the production room. Dust Tight systems are modularly upgradable to “C” Containment and “HC ” High Containment washable solutions.
Technical Data
Products to process
Capsules
Polishing technology
Patented helicoidal brush system with side vacuuming
Polishing effect
High performance level
Vacuum
On each elevation tube section
Total emptying
Yes, all formats and weight
Conveyor material
FDA Hi-tec polymer
Capacity/Speed
Small capsules Size 4-5
Up to 750.000 caps/h
Medium capsules Size 1-2-3
Up to 400.000 caps/h
Large capsules Size 0-00
Up to 250.000 caps/h
Interfacing/Connectivity
HMI with OPC UA capability
Inlet Height
558 mm (center of inlet tube DN50)
Available elevation heights
1000/1400/1800/2200 mm
Accessories
Pressure monitoring
N/A
Pressure decade
Metal check
CEIA/PH21N - Head aperture Ø 70 mm
Intrinsic sensitivity
SS 316L 0,40 mm
Ferro: 0,25 mm
Non ferro: 0,30 mm
Lock Insight - Head aperture Ø 70 mm
SS 316L 0,50 mm
Ferro: 0,30 mm
Non ferro: 0,35 mm
Autocheck for metal detector
Optional
Empty Capsule Eliminator
Optional ECE
Diverter
Optional 2 ways/4ways/Euro Pallet
Tester
Optional 2 parameters "DT" Dust Tight weight and lenght
Regulations
Occupational Exposure Band
"DT" Dust Tight
Noise level
<72 dB(A)
GMP compliance
Yes
CE compliance
Material certificate
Available
IQ-OQ protocol
Cleaning and Dismantling
Manual cleaning
Easy access for cleaning/No tools required
Automatic cleaning
Floor dimension
711 mm x 460 mm
Frame parts
Stainless steel 304 - brushed
Frame mounted on wheels
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Client Success Team (CRM),
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